BUELL S1W NUTS AND BOLTS RESTORATION

When I would slowly release the clutch you could hear a squeaking sound.
The primary oil was really black with shining particles.

The clutch was OK but after removing the Stator it turned out that 3 of the magnets has come loose and where disintegrated.


Old 32403-89A     New 32413-92C

I will replace that with the later rotor from the X1.
The engine sprocket is attached with 8 bolts instead of 4.
The 4 bolts are known to shear of.
Slowly I started to take the bike apart and improve some items.
(And there is a lot to improve)

So what turned out to be a small complained will turn out in a nuts and bolts restoration.
Good investment? I don’t think so…..
Is she worth it? ………… Absolutely….
Best bike I have ever owned and this is bike number 65

(Tells a lot about my age probably)  


First modification, of course, the oil pump drive gear.
Just in time, it was really worn.
I replaced it with P/N 26391-06 which came stock on the later XB models.


Old P/N 26318-88A


New P/N 26391-06





Tired of the paint bubbling from the original fuel tank.










New Front and Rear Isolators used to put the engine into the frame.




Front fork with new Hyperpro springs and new steeringhead bearings.
New Galfer brake disc and new tires.



Oil tank and electrical wiring. 



Hidden Rear Break Caliper with Wave Disc


2001 Shifter gear and APH-PERFORMANCE-ENGINEERING Race Headers and Exhaust. 


APH-PERFORMANCE-ENGINEERING Race Headers and Exhaust.
Rear Shock rebuilt by HYPERPRO.
  

MIKUNI HSR 42 Carburetor Force Winder elbow with K&N Airfilter.


Beautiful oil tank for more oil and better cooling.


Pro-Series seat.



Done, I can start with the break-in.


Finishing touch, A brand new Speedometer for a brand new Bike.






COMPLETE PRODUCTION HISTORY OF BUELL MOTORCYCLES MODEL YEARS 1983 to 2010

This is number 730 of the S1W White Lightning in Ice White Pearl only build in 1998.
First year for the 101 Hp Thunderstorm Engine

Frame andEngine number should start with 4MZYS that what makes it an original S1W


Here is the list of what has been done to the motorcycle:

Engine:
New Thunderstorm Heads.
Revolution Performance 1250 Cylinder Kit 201-501W.
New Connecting Rods.
XB Rocker Valve Covers.
Billet Bike Bits Front Engine Mount with Engine mount to head bolts from mcmoto-worx.
NGK Iridium Spark Plugs.
Ironmachine Blue Spark plug Wire Set.
Buell High Performance Oil Pump Drive Gear.
Baker 5-SPEED Smooth Shift kit.
Barnett Scorpion Clutch Assembly.
X1 Flywheel Magneto Rotor.
New Front and rear Pulley 28T and 61T.
Jims 1708 Mega Nut.
New Drive Belt.
A.P.H Performance Engineering 2.5” Race Headers and Exhaust.
New Aluminium Primary and Cam Covers
Mikuni Carburetor HSR42 with Force Winder Intake and K&N airfilter.
2001 Buell Shifter kit with Bronze Bushings from mcmoto-worx.

Frame:
Powder Coated White.
New Front and Rear Upgraded Isolators.
Stenzelstütze.
X1 Swingarm.
Metmachex Oil Tank
Front and Rear suspension overhauled by Hyperpro.
Front and Rear wheels powder coated.
New tires Continental Conti Road Attack 2 EVO 180/55 ZR17 and 120/70 ZR17
Galfer Breaking Front and Rear Brake Discs.
Hidden Rear Caliper.
Holtworks Aluminium Manta Fuel Gas Tank with Pingel Petcock/Fuel valve.
Buell X1 Lightning Gas Cap Fix from Mechanica-art
RRC SR01 underhand mirror, rectangular housing.
Pazzo Racing Brake and Clutch Lever.
Buell X1 2001 Handlebar Switches.
LSL Aluminium Handlebar.
Paintwork: Ice White Pearl

Buell Pro-Series Electronic Control Module ECM
JMT VTB-8 Lithium Ion Battery
New Original Speedometer.


And of course all bolts and nuts galvanized like new.

https://daviddreesen.blogspot.com/2017/07/buell-white-lightning-1998-buell-s1w.html